|
| Revival of Sick Sugar Plants |
|
When the loss is discovered in the process, the plant is consider sick and needs a revival.
There could be various reasons for the loss in process such as:
a) Bad Cane Preparation
The cane preparation is improved by advising correct design of cane preparatory units such as cane chopper , cane leveler, cane cutter and cane Fibrizers/Shredder. To achieve minimum 90% preparatory index with minimum power requirement.
b) Less extraction in mills
The mill extraction is improved to minimum 96% by correct calculation of Mill Settings and Trash Plate profiles. The Imbibition and Messaration application is improved to be effective with minimum use of Imbibition water. Sometimes Mill Roller Groovings are also changed to get the desired results. The Input Milling Power is also given due consideration to achieve this purpose.
c) Loss in Boiling House
The capacities of each body of Evaporator , Vapour Bleeding System and each Pan Capacity is checked to optimize the usage of these equipments.
PH of Juice and Syrup at every stage are given due consideration to minimize Inversion Losses. The use of Exhaust Steam is also reduced by utilizing the Vapours from different bodies of Evaporator Set. Due Consideration is also given to minimize the circulation of different grade Molasses and time to convert Juice into Bagging Sugar.
We have expertise to reduce loss in the sugar plant and modify equipments to extract the best possible results with the installed plant and machinery. |
|
|
|
|
|
